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CoBank: Supply chains arguably in most dire condition

maximili/iStock/Thinkstock farm fields
Businesses and industries wrestle with perhaps the worst supply chain bottlenecks to date.

The U.S. economy is on a strong growth path and cash-rich consumers are spending robustly on both services and goods. Roughly 80% of the U.S. adult population has now received at least one vaccination shot, leading to renewed participation in many public activities. But while the U.S. economy is running hot, it is still very much in the grips of the pandemic. Its negative influence, however, has steadily shifted from curtailing demand to derailing supply chains.

According to a new Quarterly report from CoBank’s Knowledge Exchange, supply chains are arguably in the most dire condition since the start of the pandemic, as lead times for manufacturing inputs recently reached record highs. Persistent supply chain disruptions and labor shortages are adding significant costs to business operations, and consumers will feel these effects through higher prices for months to come.

“Supply chain snarls are likely to persist well into 2022, and so will elevated inflation,” said Dan Kowalski, vice president of CoBank’s Knowledge Exchange division. “The latest producer price index data for August was up 20% year-over-year, while the consumer price index increased just 5.2%. So, it’s clear that many businesses are passing only a small portion of those cost increases on to the final consumer. We expect that will change in the months ahead and many businesses will raise prices.”

Rapidly rising input costs and product shortages are hitting agriculture particularly hard, as ag commodity prices have flattened and inflation compresses margins. However, robust exports have kept much of agriculture in the black. The USDA currently projects that China will import $39 billion of U.S. ag products in 2022, up from an estimated $37 billion in 2021. While that forecast looks promising, success will be much more dependent on prices remaining high as volume is likely to fall.

Grains, farm supply & biofuels

Corn, soybean and wheat prices declined from their third quarter highs but will likely rebound due to tight supplies and rising demand for soybean and vegetable oils for use in renewable diesel fuel. CoBank said the export picture also remains cloudy in the short term as grain terminal operations in the U.S. Gulf region are just beginning to recover from Hurricane Ida and export volumes remain depressed.

Ag retailers are benefitting from strong demand for crop inputs resulting from above-average U.S. grain prices and net farm income. While harvest is far from conclusion, farm supply cooperatives should experience a favorable fall agronomy season, barring any extreme weather events. Skyrocketing fertilizer prices and crop chemical shortages are two key short-term risk factors for the ag retail sector. 

The U.S. fuel ethanol sector saw mixed performance during the past quarter as production fell but operating margins increased dramatically. The regulatory environment remains dynamic and U.S. biofuel policy continues to be an area of friction between farmers, ethanol producers and fossil fuel refineries. Debate surrounding the Environmental Protection Agency’s proposed renewable fuel standard (RFS) blending volume requirements continues.

Animal protein & dairy

According to the report, returning demand from the food service sector led to extraordinary strength in the U.S. meat and poultry complexes throughout the summer.

“While pent-up demand has been a tailwind for the meat industry in recent months, the full effect of inflation is expected to test consumers’ appetite for meat during the fourth quarter,” CoBank noted.

Foreign demand for U.S. animal protein has remained robust. Combined U.S. exports of beef, pork and chicken are forecasted to reach record highs in 2021, increasing 3% over last year. But inadequate labor availability continues to dampen productivity throughout the meat industry and is expected to remain a concern throughout the supply chain into 2022. 

Strong consumer demand for chicken breast meat and wings, combined with improved export demand resulted in a continuation of historically low ending stocks. Freezer inventories of broiler meat at the end of August were reported to be down 3% from July, and 20% below prior year. Beyond labor, hatchability remains a major constraint to chicken production growth. Weekly incubation rates have been reported at 3-5% higher than a year ago, yet harvest is down 1% from last year.

The U.S. beef industry continues to benefit from elevated domestic demand and extraordinary foreign demand. U.S. beef exports are on pace to hit record levels for 2021, with Korea up 17% in volume through July, and China up 137% compared to 2020. Per-head packer margins remain at historic highs. In August, the choice boxed beef cutout valuation averaged $322/cwt., up nearly 50% compared with the same period last year.

African Swine Fever (ASF) continues to add trepidation to the U.S. pork sector outlook. Roughly 27% of U.S. pork is exported. If ASF is found in U.S. hogs, it could effectively shut down exports overnight. Meanwhile, pork prices and hog values have responded favorably to tight supplies. Pork cutout prices are up 60% from a year ago and are 40% higher than the five-year average. Nearby hog futures eclipsed $120.00/cwt. for the first time since 2015.  

Rising feed and construction costs halted the 11 month-long expansion of the U.S. dairy herd last quarter while record hot temperatures dented milk cow productivity. The U.S. cow herd dropped by 29,000 head over three consecutive months into August. Labor supply tightness has prompted dairy producers to evaluate purchases or leases of robotic milkers, which have become more cost efficient with rising labor costs.

Despite the congestion in the global supply chain, CoBank said exporters continue to move big volumes of U.S. dairy products, particularly milk powder and cheese to Mexico and Asia. Domestic demand for dairy products also remains resilient with the return to school lifting fluid milk demand and the expanded cheese processing industry’s demand for milk is constant and growing.

Power, water & communications

CoBank relayed that the price for taking winter delivery of natural gas is now trading at a seven-year high as global scarcity concerns and a more measured return to domestic production growth have fueled early buying. The market appears to be concerned that the demand for U.S. natural gas exports is so strong that there may be little flexibility in meeting domestic demand, should another cold winter unfold. Exports have risen significantly, with the U.S. now exporting about 10% of its dry gas production, a 30% increase compared to year ago levels.

The country’s largest reservoirs in the West have tipped to crisis, threatening the region’s water supply and hydropower generation. In August, the federal government declared a water shortage on the Colorado River for the first time, triggering mandatory water consumption cuts for the Southwest states. Unfortunately, a recent report by the National Oceanic and Atmospheric Administration foresees little relief on the horizon for the region. With scarcity proving to be the mother of invention, CoBank said the West will likely come up with innovative ways to conserve water in the year ahead, identifying longer-term solutions for improved resiliency.

Momentum is growing in Washington to reform the Universal Services Fund (USF) in an effort to bridge the digital divide. Currently, the USF does not offer a large enough revenue base to fund future broadband programs that are needed to ensure broadband is available in unserved rural areas.

Private wireless networks are growing in popularity with towns and cities as a cost-effective way to bridge the digital divide. Cities are leveraging light poles and roof tops and partnering with equipment manufacturers and system integrators to build private wireless networks using CBRS spectrum.

To read the full quarterly report, click here.

TAGS: Business
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